~ Large Etched Front Door ~
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Another presentation of a tub of broken pieces of glass.
A 5′ x 2.5′ plate glass window, deeply etched with a complex Victorian design, had been caught by the wind during house renovations, and had smashed into hundreds of pieces.
All of the other doors in the terrace has been replaced over the years. Fortunately, one other original door survived intact. I was able to take a rubbing of the patternwork, then make up the jigsaw of pieces to make sense of the problem before me.
Deep grooved etching in a industrial sand blast machine, followed by detailed enamel and kiln work, to finally produce an exact replica of the broken door.
Large Etched Front Door
A huge jigsaw of broken pieces of etched glass
A big bowl of bits
A huge jigsaw of broken glass
Taking a rubbing over the neighbour's door
New glass, cutting the resist
After sandblasting, peeling off the resist
After first sandblasting with some of the resist removed
After sandblasting
After second sandblasting
New glass, after sandblasting, filling in with clear enamel before firing
After etching, painting a clear enamel into the grooves, before firing
New glass, detail before firing
New glass, after sandblasting, before clear enamel firing
Large glass, large kiln. Firing clear enamel over sandblasting
Finished new door - detail. After etching, after clear enamel is fully fired
Finished and installed
New glass door
Finished and installed